Monday, January 4, 2010

Dell introduces packaging made from bamboo

From packagingdigest.com

Dell says it's the first in PC Industry to use bamboo as alternative to other packaging.

By -- Packaging Digest, November 17, 2009

Sustainable packaging, Dell, bamboo packaging, electronics packagingDell will begin shipping its Dell Inspiron Mini 10 and Mini 10v netbooks in packaging made from bamboo, a highly renewable material that serves as a great alternative to molded paper pulp, foams and corrugate often used in packaging.

Dell is using the material for the product cushions cradling the Mini inside an outer box made from 25 percent post-consumer materials. The company plans to expand its use of bamboo packaging to more products in early 2010.

This innovation is the latest expression of Dell’s commitment to minimizing its impact on the planet and making it easy for customers to do the same.

Why Bamboo?
It grows fast. Bamboo, a member of the grass family, is among the fastest growing woody plants in the world. It can grow up to 24 inches per day and reaches full harvesting maturity in three to seven years, significantly faster than hardwoods.
It’s strong. Remarkably, bamboo’s tensile strength is similar to that of steel, making it a reliable material for protecting technology equipment in transit.

It’s easy on the environment. Bamboo helps promote healthy soil. The plant’s deep root systems protect against land erosion, and when harvested correctly, it doesn’t require replanting after harvest.

Sustainable packaging, Dell, bamboo packaging, electronics packagingEnsuring Sustainability
Dell is working with bamboo packaging supplier Unisource Global Solutions (UGS) to ensure all processes associated with the bamboo’s production meet the highest standards. The company sources its raw bamboo from a forest that follows Forest Stewardship Council (FSC) principles and criteria. The bamboo forest is located in China’s Jiangxi Province -- far away from pandas’ known habitats. Dell is also working with UGS to secure FSC-certification for the bamboo’s full chain of custody, from the forest to the manufacturing facilities.

Dell, Georgia Pacific, UGS and Environmental Packaging International are also in the process of certifying the packaging for recycling.

The Three C’s of Smarter Packaging
In December 2008, Dell announced a plan to revolutionize computer packaging. By 2012, Dell aims to reduce packaging volume by 10 percent; increase the amount of recycled content in packaging by 40 percent; and increase the amount of materials in packaging that’s curbside recyclable to 75 percent. To achieve these goals, the company is implementing a strategy based on the three C’s:

Cube: How big is the box? Could it be smaller?
Content: What is the packaging made of? Could it be made of something better?
Curb: Is it easily recycled?

"The use of bamboo for electronics packaging is pretty new, but its viability as a great packaging material can’t be ignored," said Oliver Campbell, Dell’s senior manager of packaging worldwide. "We’re introducing it with mobile products, as it’s proven a strong, sustainable and cost-effective solution for packaging those. We’re actively working to integrate this and other innovative, agricultural materials into packaging for products across our portfolio."

Thursday, December 31, 2009

How to pack pack packages with Airspace Airpillows


How to calculate a metalized pouch for a box size

Flexfoil outperforms 1.5" polystyrene container


In a recent case study conducted at Polyair's laboratory in Toronto, Polyair's insulated Foil/Single Bubble/Poly Pouch outperformed a 1.5" polystyrene container.

The following was used in the test:

The Corrugate Box, Lined with Dow Polystyrene at 1.5" thick, filled with 144 Chocolate Bars (Reece's Peanut Butter Cups), Cooled to -2 degrees Fahrenheit

The second box was lined with a Flexfoil Liner (two dimensional pouch constructed from a Foil/Single Bubble/Poly substrate) and subjected to the same freezing cycle.

The two boxes were then left in a chamber that fluctuated between 90 and 100 degrees Fahrenheit. It is important to note that it is not often the case that these temperatures are reached for the entire shipping cycle and that the boxes were tested without any gel packs.

Conclusion:
Despite the slightly better performance for the Polystyrene container in the initial hours, the Flexfoil product showed dramatically better performance on average. At the 12th hour the chocolate that were inside the Flexfoil lined box showed an 8 degree difference when compared with the Polystyrene.

For more information on Polyair's Flexfoil products please visit http://www.flexfoil.com and contact your your packaging consultant at mlaubscher@polyair.com for examples of more food applications.

Foam Untrimmed vs Trimmed Roll lengths

Wednesday, December 30, 2009